海洋浮式钻井液压绞车升沉补偿系统设计

doi:10.7623/syxb201709011

石油学报 ›› 2017, Vol. 38 ›› Issue (9): 1091-1098.DOI: 10.7623/syxb201709011

海洋浮式钻井液压绞车升沉补偿系统设计

黄鲁蒙¹, 张彦廷¹, 孙选建¹, 姜浩¹, 郭晓虎², 张伟³

1. 中国石油大学海洋油气装备与安全技术研究中心山东青岛 266580;
2. 宝鸡石油机械有限责任公司研究院陕西宝鸡 721002;
3. 中国石化石油工程地球物理有限公司华北分公司河南郑州 457000

收稿日期:2017-02-19 修回日期:2017-08-06 出版日期:2017-09-25 发布日期:2017-10-09
通讯作者: 黄鲁蒙,男,1986年11月生,2009年获中国石油大学(华东)学士学位,2015年获中国石油大学(华东)博士学位,现为中国石油大学(华东)讲师,主要从事流体传动与控制工程的研究。Email:20170057@upc.edu.cn
作者简介:黄鲁蒙,男,1986年11月生,2009年获中国石油大学(华东)学士学位,2015年获中国石油大学(华东)博士学位,现为中国石油大学(华东)讲师,主要从事流体传动与控制工程的研究。Email:20170057@upc.edu.cn
基金资助:
工业和信息化部海洋工程装备科研项目（联装[2014]504号）、中国博士后科学基金项目（2016M592269）、山东省自然科学基金（ZR2015EL049）以及青岛市博士后项目（2015253）资助。

Design of hydraulic winch heave compensation system for offshore floating drilling

Huang Lumeng¹, Zhang Yanting¹, Sun Xuanjian¹, Jiang Hao¹, Guo Xiaohu², Zhang Wei³

1. Centre for Offshore Engineering and Safety Technology, China University of Petroleum, Shandong Qingdao 266580, China;
2. Research Institute of Baoji Oilfield Machinery Company Limited, Shaanxi Baoji 721002, China;
3. North China Branch, Sinopec Geophysical Company, Henan Zhengzhou 457000, China

Received:2017-02-19 Revised:2017-08-06 Online:2017-09-25 Published:2017-10-09

摘要/Abstract

摘要：

为了降低海洋钻井电动绞车补偿系统的能耗、实现升沉补偿运动与自动送钻运动的解耦控制，开展了补偿绞车的节能方法及控制策略研究。针对系统大惯性、大负载的特点，提出一种基于混合动力与液压能量回收的新型液压绞车补偿系统，通过被动液压马达承担钻柱的部分静载荷，通过液压二次调节元件克服运动过程中的其余载荷，同时利用液压蓄能器实现对系统位能与动能的周期性回收与再利用。提出一种基于升沉-送钻双位移闭环控制的软件解耦控制策略；设计了液压绞车补偿系统的串级控制结构；建立了补偿系统的仿真模型并研制了一套补偿绞车原理样机。仿真与实验结果表明，液压绞车补偿系统的解耦控制效果良好，相对于电动绞车补偿系统的节能效果明显。

关键词: 海洋钻井, 绞车升沉补偿, 液压, 解耦控制, 原理样机

Abstract:

To reduce the energy consumption of electrodynamic winch compensation system for offshore drilling and realize the decoupling control of heave compensation movement and automatic bit feed movement, the research was carried out on the energy-saving method and control strategy of compensation winch. Due to large inertia and heavy load characteristics of the system, a new type of hydraulic winch compensation system was proposed on the basis of hybrid and hydraulic energy recovery. The passive hydraulic motor was able to bear part of drill-string static load, and hydraulic secondary regulating elements were used to overcome the rest load during the movement. Meanwhile, hydraulic accumulators were adopted to achieve the periodic recovery and reutilization of system potential energy and kinetic energy. Software decoupling control strategy was put forward based on the dual closed loop control of heave and bit feed displacement, and the cascade control structure of hydraulic winch compensation system was designed. Finally, a simulation model of compensation system was established, and a principle prototype of compensation winch was developed. Simulation and experimental results show that the decoupling control effect of hydraulic winch compensation system is favorable with more significant energy saving effect than the electrodynamic winch compensation system.

Key words: offshore drilling, winch heave compensation, hydraulic, decoupling control, principle prototype

中图分类号:

TE924

黄鲁蒙, 张彦廷, 孙选建, 姜浩, 郭晓虎, 张伟. 海洋浮式钻井液压绞车升沉补偿系统设计[J]. 石油学报, 2017, 38(9): 1091-1098.

Huang Lumeng, Zhang Yanting, Sun Xuanjian, Jiang Hao, Guo Xiaohu, Zhang Wei. Design of hydraulic winch heave compensation system for offshore floating drilling[J]. Acta Petrolei Sinica, 2017, 38(9): 1091-1098.

参考文献

[1] 吴国干,方辉,韩征,等."十二五"中国油气储量增长特点及"十三五"储量增长展望[J].石油学报,2016,37(9):1145-1151.
WU Guogan,FANG Hui,HAN Zheng,et al.Growth features of measured oil initially in place & gas initially in place during the 12th Five-Year Plan and its outlook for the 13th Five-Year Plan in China[J].Acta Petrolei Sinica,2016,37(9):1145-1151.
[2] 张光亚,马锋,梁英波,等.全球深层油气勘探领域及理论技术进展[J].石油学报,2015,36(9):1156-1166.
ZHANG Guangya,MA Feng,LIANG Yingbo,et al.Domain and theory-technology progress of global deep oil & gas exploration[J].Acta Petrolei Sinica,2015,36(9):1156-1166.
[3] BAKER R J.Improved heave compensation[R].SPE 21961,1991.
[4] WOODACRE J K,BAUER R J,IRANI R A.A review of vertical motion heave compensation systems[J].Ocean Engineering,2015,104:140-154.
[5] KORDE U A.Active heave compensation on drill-ships in irregular waves[J].Ocean Engineering,1998,25(7):541-561.
[6] 李子丰.油气井杆管柱力学研究进展与争论[J].石油学报,2016,37(4):531-556.
LI Zifeng.Research advances and debates on tubular mechanics in oil and gas wells[J].Acta Petrolei Sinica,2016,37(4):531-556.
[7] 刘清友,徐涛.深海钻井升沉补偿装置国内现状及发展思路[J].西南石油大学学报:自然科学版,2014,36(3):1-8.
LIU Qingyou,XU Tao.Domestic status and thoughts on the development ideas of deepwater drilling heave compensation system[J].Journal of Southwest Petroleum University:Science & Technology Edition,2014,36(3):1-8.
[8] ROBICHAUX L R,HATLESKOG J T.Semi-active heave compensation system for marine vessels:US,5209302[P].1993-11-05.
[9] HAAØ J,VANGEN S,TYAPIN I,et al.The effect of friction in passive and active heave compensation of crown block mounted compensators[C]//Proceedings of the 2012 IFAC Workshop on Automatic Control in Offshore Oil and Gas Production.Trondheim,Norway:Norwegian University of Science and Technology,2012.
[10] National Oilwell Varco.Drawworks catalog[EB/OL].[2015-02-11] .http://www.nov.com/Segments/Rig_Systems/Offshore/Hoisting/Drawworks/AHD_Drawworks/AHD_Drawworks.aspx.
[11] Active heave drilling drawworks system goes to work[EB/OL].[2014-09-01] .http://www.offshore-mag.com/articles/print/volume-59/issue-4/news/general-interest/active-heave-drilling-drawworks-system-goes-to-work.html.
[12] 黄鲁蒙,张彦廷,刘美英,等.海洋浮式钻井平台绞车升沉补偿系统设计[J].石油学报,2013,34(3):569-573.
HUANG Lumeng,ZHANG Yanting,LIU Meiying,et al.Design for a drawworks heave compensation system of floating drilling platform[J].Acta Petrolei Sinica,2013,34(3):569-573.
[13] FIVELSTAD O,VERHOEF R,OGG J,et al.Dual active heave drilling drawworks:from concept to operational life[R].SPE 168019,2014.
[14] 张彦廷,黄鲁蒙,孟德超,等.海洋钻机补偿绞车能耗计算与实验测试[J].石油学报,2015,36(5):620-625.
ZHANG Yanting,HUANG Lumeng,MENG Dechao,et al.Energy consumption calculation and experimental test for heave compensation drawworks of offshore rig[J].Acta Petrolei Sinica,2015,36(5):620-625.
[15] WU Wei,HU Jibin,JING Chongbo,et al.Investigation of energy efficient hydraulic hybrid propulsion system for automobiles[J].Energy,2014,73:497-505.
[16] ZHAO Lijun,GE Zhuhong,LUO Nianning,et al.Operation control strategy of series-parallel hydraulic hybrid vehicle[J].High Technology Letters,2014,20(1):97-102.
[17] 赵鹏宇,陈英龙,周华.油液混合动力工程机械系统及控制策略研究综述[J].浙江大学学报:工学版,2016,50(3):1-11.
ZHAO Pengyu,CHEN Yinglong,ZHOU Hua.Overview of hydraulic hybrid engineering machinery system and control strategy[J].Journal of Zhejiang University:Engineering Science, 2016,50(3):1-11.
[18] Fujian Huisman Steel Manufacturing Limited Company.Vessel Designs:Huisman Product Brochure[EB/OL].[2013-09-04] .http://www.huisman-cn.com/Cms_Data/Contents/Huisman/Folders/Magazines/~contents/6G72BYSKRZ8PSM7D/Brochure-Vessel-Design-2013-1.pdf
[19] 侯喜茹,柳贡慧,梁景伟,等.基于Matlab/Simulink模糊工具箱的井眼轨迹模糊控制仿真[J].石油学报,2006,27(3):108-111.
HOU Xiru,LIU Gonghui,LIANG Jingwei,et al.Fuzzy control simulation of wellbore trajectory based on Matlab/Simulink fuzzy tool box[J].Acta Petrolei Sinica,2006,27(3):108-111.
[20] 黄鲁蒙,张彦廷,刘振东,等.海洋升沉模拟系统设计与控制算法研究[J].机床与液压,2015,43(23):72-75.
HUANG Lumeng,ZHANG Yanting,LIU Zhendong,et al.Design of ocean heave motion simulation system and study of control algorithm[J].Machine Tool & Hydraulics,2015,43(23):72-75.
[21] 张彦廷,黄鲁蒙,孙选建,等.半主动式补偿绞车的液压试验系统[J].液压与气动,2016(4):38-43.
ZHANG Yanting,HUANG Lumeng,SUN Xuanjian,et al.Hydraulic experimental system for semi-active heave compensation drawworks[J].Chinese Hydraulics & Pneumatics,2016(4):38-43.

海洋浮式钻井液压绞车升沉补偿系统设计

Design of hydraulic winch heave compensation system for offshore floating drilling

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 4

编辑推荐

Metrics

本文评价

[1]	魏纳, 孙万通, 孟英峰, 周守为, 付强, 郭平, 李清平. 海洋天然气水合物藏钻探环空相态特性[J]. 石油学报, 2017, 38(6): 710-720.
[2]	黄鲁蒙, 张彦廷, 刘美英, 齐明侠. 海洋浮式钻井平台绞车升沉补偿系统设计[J]. 石油学报, 2013, 34(3): 569-573.
[3]	许亮斌陈国明. 近海石油平台动态疲劳可靠性模糊控制模型[J]. 石油学报, 2010, 31(1): 148-151.
[4]	涂兴平, 方华灿. 锚链弹性系数研究[J]. 石油学报, 1994, 15(3): 134-138.