永磁复合电机直驱游梁式抽油机的应用

doi:10.7623/syxb201808011

石油学报 ›› 2018, Vol. 39 ›› Issue (8): 955-962.DOI: 10.7623/syxb201808011

永磁复合电机直驱游梁式抽油机的应用

龚宇¹, 周和平², 胡松华³, 邹正辉², 江建中¹, 林祥生¹, 章华敏¹, 承长清¹

1. 宁波天安磁性传动科技有限公司浙江宁波 315700;
2. 中国石油化工股份有限公司中原油田分公司河南濮阳 457000;
3. 大庆油田有限责任公司黑龙江大庆 163453

收稿日期:2017-11-05 修回日期:2018-06-24 出版日期:2018-08-25 发布日期:2018-09-04
通讯作者: 龚宇,男,1980年1月生,2002年获上海大学工学学士学位,2010年获上海大学工学博士学位,现为宁波天安磁性传动科技有限公司工程师,主要从事特种电机的研究。Email:cxcd@tianan.com
作者简介:龚宇,男,1980年1月生,2002年获上海大学工学学士学位,2010年获上海大学工学博士学位,现为宁波天安磁性传动科技有限公司工程师,主要从事特种电机的研究。Email:cxcd@tianan.com

Application of beam pumping unit directly driven by permanent magnet integrated motor

Gong Yu¹, Zhou Heping², Hu Songhua³, Zou Zhenghui², Jiang Jianzhong¹, Lin Xiangsheng¹, Zhang Huamin¹, Cheng Changqing¹

1. Ningbo Tian'an Magnetic Drive Science and Technology Limited Company, Zhejiang Ningbo 315700, China;
2. Sinopec Zhongyuan Oilfield Company, Henan Puyang 457000, China;
3. Daqing Oilfield Limited Company, Heilongjiang Daqing 163453, China

Received:2017-11-05 Revised:2018-06-24 Online:2018-08-25 Published:2018-09-04

摘要/Abstract

摘要：

为了实现低速大转矩运行，传统游梁式抽油机一般由原动机（通常为感应电机）经过皮带和齿轮箱减速驱动。各驱动环节的额定效率较高，但是抽油机在运行过程中的负载变化幅度较大，平均负载率较低，造成驱动系统的平均效率较低。同时，皮带和齿轮箱润滑油属于消耗品，需要定期更换，还存在一定的安全和环境污染隐患。随着设备运行时间的延长，高速旋转的感应电机、磨损老化的皮带和齿轮箱均会发出较大的噪音。基于上述原因，研制了基于同心式磁性齿轮原理的永磁复合电机，该永磁复合电机具有高效高转矩密度的特点，取代抽油机原有的传动系统，直接驱动游梁式抽油机曲柄旋转。现场实际应用表明，该型抽油机在大庆油田、中原油田和辽河油田取得了较满意的效果。

关键词: 游梁式抽油机, 直接驱动, 低速大转矩, 磁性齿轮, 永磁复合电机

Abstract:

To achieve low-speed high-torque operation, the conventional beam pumping unit is generally driven by prime motor (induction motor)decelerating through belt and gear box. Although the rated efficiency of each driven link is relatively high, the load of beam pumping unit varies greatly with low average load rate, leading to low average efficiency of the driving system. Meanwhile, the belt and lubricating oil of gear box are consumable and require regular replacement; there are also some safety risk and environmental pollution hazards. With the passing of operation time, the induction motor under high-speed rotation as well as the waring and aging belt and gear box will produce loud noises. For the above reasons, a permanent magnet integrated motor is developed based on the principle of concentric magnetic gear, characterized by high efficiency and high torque density; after replacing the original drive system of pumping unit, it can directly drive the crank rotation of beam pumping unit. Satisfactory achievements have been made in Daqing, Zhongyuan and Liaohe oilfields.

Key words: beam pumping unit, direct driving, low-speed high torque, magnetic gear, permanent magnet integrated motor (PMIM)

中图分类号:

TE933

龚宇, 周和平, 胡松华, 邹正辉, 江建中, 林祥生, 章华敏, 承长清. 永磁复合电机直驱游梁式抽油机的应用[J]. 石油学报, 2018, 39(8): 955-962.

Gong Yu, Zhou Heping, Hu Songhua, Zou Zhenghui, Jiang Jianzhong, Lin Xiangsheng, Zhang Huamin, Cheng Changqing. Application of beam pumping unit directly driven by permanent magnet integrated motor[J]. Acta Petrolei Sinica, 2018, 39(8): 955-962.

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永磁复合电机直驱游梁式抽油机的应用

Application of beam pumping unit directly driven by permanent magnet integrated motor

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