石油学报 ›› 2022, Vol. 43 ›› Issue (11): 1642-1651,1663.DOI: 10.7623/syxb202211011

• 石油工程 • 上一篇    下一篇

基于裂纹尖端张开角的Battelle双曲线模型修正

甄莹1,2, 常群1,2, 李发根1,3, 曹宇光1,2, 钮瑞艳1,2   

  1. 1. 中国石油大学(华东)储运与建筑工程学院 山东青岛 266580;
    2. 中国石油大学(华东)山东省油气储运安全重点实验室 山东青岛 266580;
    3. 中国石油集团工程材料研究院有限公司 陕西西安 710077
  • 收稿日期:2021-08-19 修回日期:2022-06-29 出版日期:2022-11-25 发布日期:2022-12-02
  • 通讯作者: 曹宇光,男,1979年2月生,2006年获日本富山县立大学博士学位,现为中国石油大学(华东)教授、博士生导师,主要从事管道完整性、海洋工程结构设计、断裂失效分析等研究。Email:cao_yuguang@qq.com
  • 作者简介:甄莹,女,1991年9月生,2021年获中国石油大学(华东)博士学位,现为中国石油大学(华东)储运与建筑工程学院博士后,主要从事管道断裂控制、管材断裂韧性表征等研究。Email:1271297573@qq.com
  • 基金资助:
    国家自然科学基金项目(No.12272412,No.12202502)和山东省自然科学基金项目(ZR2020ME093,ZR2022QE039)资助。

Battelle two-curve model correction based on crack tip opening angle

Zhen Ying1,2, Chang Qun1,2, Li Fagen1,3, Cao Yuguang1,2, Niu Ruiyan1,2   

  1. 1. College of Pipeline and Civil Engineering, China University of Petroleum, Shandong Qingdao 266580, China;
    2. Shandong Province Key Laboratory of Oil & Gas Storage and Transportation on Safety, China University of Petroleum, Shandong Qingdao 266580, China;
    3. CNPC Tubular Goods Research Institute, Shaanxi Xi'an 710077, China
  • Received:2021-08-19 Revised:2022-06-29 Online:2022-11-25 Published:2022-12-02

摘要: 天然气管道止裂控制的核心是管道止裂韧性的预测,对于强度高、韧性好的高钢级管道,传统基于夏比冲击韧性的Battelle双曲线模型(BTCM)已不再适用,亟待基于新的断裂参数建立相应止裂控制准则。针对这一问题,选取具有广泛应用前景的裂纹尖端张开角(λCTOA)作为止裂韧性参数对BTCM进行修正。根据管道裂纹扩展过程受临界λCTOA控制的基本事实,由能量平衡理论建立了基于临界λCTOA的管道止裂压力求解模型。借助管道裂纹动态扩展数值模拟方法,通过大量计算讨论了不同止裂韧性临界λCTOA下裂纹前缘压力与裂纹扩展速度之间的关系。基于上述结果数据对BTCM进行修正,形成了基于临界λCTOA的双曲线模型(CBTCM)。将不同模型止裂压力与裂纹扩展速度预测结果对比可知,CBTCM模型有望解决传统模型预测结果偏于危险的问题,为高钢级管道止裂控制提供了全新参考。

关键词: 高钢级管道, 裂纹尖端张开角, 止裂预测, 双曲线模型, 止裂控制

Abstract: The core of natural gas pipeline crack arrest control lies in the prediction of crack arrest toughness. For high steel-grade pipelines with high strength and toughness, the traditional Battelle two-curve model (BTCM)based on Charpy impact toughness is no longer applicable, and it is urgent to establish corresponding crack arrest control guidelines based on a new fracture parameter. To address this problem, the crack tip opening angle (λCTOA), which has wide application prospect, is selected as the crack arrest toughness parameter to modify the BTCM. Firstly, based on the basic fact that the crack propagation process of pipeline is controlled by the critical λCTOA, a corresponding model for solving the crack arrest pressure of pipeline has been established using the energy balance theory. Further, based on the numerical simulation method for dynamic crack propagation in pipelines, combined with extensive calculations, the paper explores the relationship between crack front pressure and crack velocity under different critical λCTOA of crack arrest toughness. Based on the above results, the BTCM is modified, and a two-curve model based on the critical λCTOA (CBTCM)is set up for the first time. Through comparing the predicted results of crack arrest pressure and crack velocity from different models, it can be seen that the CBTCM model is expected to solve the problem that the predicted results of traditional models tend to indicate a dangerous state, and provides a new reference for the crack arrest control of high steel-grade pipelines.

Key words: high steel-grade pipeline, crack tip opening angle, crack arrest prediction, two-curve model, crack arrest control

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