增强造斜易控性的新型PDC钻头工作特性

doi:10.7623/syxb201507013

石油学报 ›› 2015, Vol. 36 ›› Issue (7): 882-889.DOI: 10.7623/syxb201507013

增强造斜易控性的新型PDC钻头工作特性

田家林^1,2, 刘刚¹, 杨琳¹, 吴纯明¹, 杨志¹, 袁长福¹, 付传红¹, 李友¹

1. 西南石油大学机电工程学院四川成都 610500;
2. 西南交通大学机械工程学院四川成都 610031

收稿日期:2015-02-26 修回日期:2015-06-03 出版日期:2015-07-25 发布日期:2015-08-06
通讯作者: 刘刚,男,1991年12月生,2014年获长江大学机械设计制造及自动化专业学士学位,现为西南石油大学机械工程专业硕士研究生,主要从事井下动力工具、钻头破岩力学及理论研究。Email:1065609930@qq.com
作者简介:田家林,男,1979年2月生,2001年获西南石油学院机械工程专业学士学位,2009年获西南石油大学石油矿场机械专业博士学位,现为西南石油大学副教授,主要从事机械设计及理论、井下工具和钻井动力学理论研究。Email:tianjialin001@gmail.com
基金资助:
国家自然科学基金项目(No.51074202,No.11102173)、西南石油大学石油天然气装备教育部重点实验室开放课题(OGE201403-05)和四川省教育厅成果转化重大培育项目(12ZZ003)资助。

Characteristic of new-style PDC bit with whipstocking controllability

Tian Jialin^1,2, Liu Gang¹, Yang Lin¹, Wu Chunming¹, Yang Zhi¹, Yuan Changfu¹, Fu Chuanhong¹, Li You¹

1. School of Mechatronic Engineering, Southwest Petroleum University, Sichuan Chengdu 610500, China;
2. School of Mechanical Engineering, Southwest Jiaotong University, Sichuan Chengdu 610031, China

Received:2015-02-26 Revised:2015-06-03 Online:2015-07-25 Published:2015-08-06

摘要/Abstract

摘要：

为提高特殊赋存条件下的油气井定向钻进过程钻头的造斜可控性,提出一种新型的PDC钻头设计方案。综合考虑钻头心部锥角、冠部形状、过渡圆弧半径和中心线位置等因素,研究其造斜易控特性。进行了钻头的线型轮廓设计,建立了造斜段钻头的力学分析模型,并在此基础上分析了钻头破岩过程的造斜特性;根据实验测试结果,分析轮廓设计参数对钻头破岩特性的影响。研究结果表明:心部锥角和过渡圆弧半径对PDC钻头的造斜能力及造斜曲率影响较大;心部锥角太深,使钻头偏转能力下降,进而导致其造斜曲率过大;心部锥角太浅,钻头稳斜能力显著下降,使实际稳斜阶段曲线较设计曲线偏离较大;在定向井实际钻进过程中,增强造斜易控性的新型PDC钻头能较好地解决现有常规PDC钻头偏转能力弱、造斜曲率过大的缺点。建立的分析模型综合考虑了钻头在定向钻进时的复杂工况,并对相关研究进行了修正和完善;同时,通过相关参数的调整,可将分析模型应用于其他情况下的分析研究,研究结论对定向井技术的发展及钻井工具的研制具有重要参考意义。

关键词: PDC钻头, 定向井, 造斜, 破岩, 力学模型

Abstract:

A new PDC bit has been presented to improve the deflecting controllability of drill bit during the process of directional drilling under new occurrence conditions. The characteristics of deflecting controllability were studied in consideration of such factors as bit-core taper angle, crown shape, transition arc radius and centerline position. The design of linear bit profile was carried out to establish the mechanical analysis model of deflecting bit, based on which the deflecting characteristics of bit during the rock-cutting process were analyzed. According to experimental results, the influences of contour design parameters on the rock-cutting characteristics of bit were also investigated. The results show that core taper angle and transition arc radius have a great impact on deflecting ability and curvature of PDC bit. Due to deep core taper angle, the deflecting ability is reduced, thus leading to excessively large deflecting curvature; in case of shallow core taper angle, the angle holding ability of bit is decreased significantly, resulting in a great deviation of the real stabilized curve from design curve. In the actual drilling process of directional wells, the new PDC bit with enhanced deflecting controllability can better surmount the deficiencies of conventional PDC bit, such as weak deflecting ability and excessively large deflecting curvature. The mechanical analysis model considers all complex working conditions of the bit during directional drilling, and has amended and improved the relevant studies. Meanwhile, this analysis model can be applied in the researches of other cases by adjusting relevant parameters. These results are of important reference significance to the development of directional drilling technology and the design of drilling tools.

Key words: PDC drill bit, directional well, whipstocking, rock breaking, mechanical model

中图分类号:

TE921

田家林, 刘刚, 杨琳, 吴纯明, 杨志, 袁长福, 付传红, 李友. 增强造斜易控性的新型PDC钻头工作特性[J]. 石油学报, 2015, 36(7): 882-889.

Tian Jialin, Liu Gang, Yang Lin, Wu Chunming, Yang Zhi, Yuan Changfu, Fu Chuanhong, Li You. Characteristic of new-style PDC bit with whipstocking controllability[J]. Acta Petrolei Sinica, 2015, 36(7): 882-889.

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增强造斜易控性的新型PDC钻头工作特性

Characteristic of new-style PDC bit with whipstocking controllability

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