单齿高频扭转冲击切削的破岩及提速机理

doi:10.7623/syxb201705011

石油学报 ›› 2017, Vol. 38 ›› Issue (5): 578-586.DOI: 10.7623/syxb201705011

单齿高频扭转冲击切削的破岩及提速机理

祝效华, 刘伟吉

西南石油大学机电工程学院四川成都 610500

收稿日期:2016-09-13 修回日期:2017-03-30 出版日期:2017-05-25 发布日期:2017-06-07
通讯作者: 祝效华,男,1978年7月生,2000年获西南石油学院学士学位,2005年获西南石油大学博士学位,现为西南石油大学教授、博士生导师,主要从事管柱力学和钻井提速等方面的研究工作。Email:zxhth113@163.com
作者简介:祝效华,男,1978年7月生,2000年获西南石油学院学士学位,2005年获西南石油大学博士学位,现为西南石油大学教授、博士生导师,主要从事管柱力学和钻井提速等方面的研究工作。Email:zxhth113@163.com
基金资助:
国家自然科学基金项目（No.51674214）、四川省科技计划国际合作计划项目（2016HH0008）和四川省青年科技创新研究团队项目（2017TD0014）资助。

The rock breaking and ROP rising mechanism for single-tooth high-frequency torsional impact cutting

Zhu Xiaohua, Liu Weiji

School of Mechatronic Engineering, Southwest Petroleum University, Sichuan Chengdu 610500, China

Received:2016-09-13 Revised:2017-03-30 Online:2017-05-25 Published:2017-06-07

摘要/Abstract

摘要：

高频扭转冲击钻井作为一种新兴钻井技术，由于其在硬地层钻进中具有显著的提速效果以及能够较好抑制黏滑振动的发生而得到极大关注。但由于对其破岩机理以及提速机理认识不够清楚，使得高频扭转冲击钻井技术在推广应用时尚未发挥其最佳性能。基于有限元法建立了单齿扭转冲击切削岩石的拟三维数值仿真模型，研究了扭转冲击作用下钻齿切削岩石过程中的裂纹扩展、岩屑形成、损伤演化以及破岩比功等问题。研究结果表明：扭转冲击切削作用下岩石相比常规切削更易发生脆性破碎（体积破碎）形成大块岩屑；扭转冲击切削作用下的破岩比功要明显小于常规切削，且岩石单元从损伤萌生到刚度完全退化的时间同样要小于常规切削作用；在软地层中扭转冲击切削几乎没有提速效果。研究结果可为扭转冲击器及钻头设计、钻井参数优选提供依据。

关键词: 扭转冲击, 切削破岩, 提速机理, 破岩比功, 有限元法

Abstract:

The high-frequency torsional impact drilling is a new emerging drilling technology, which has attracted great attention because of the significantly rising rate of penetration (ROP) and the ability of better restraining the stick-slip vibration in drilling hard formations. However, due to unclear understanding of the rock breaking and ROP rising mechanism, the best performance of high-frequency torsional impact drilling technology has not been executed in promotion and application. Based on the finite element method, the quasi-3D numerical simulation model for single-tooth high-frequency torsional impact is established to study the crack propagation, debris formation, failure evolution, rock-breaking specific work and other problems of drilling-tooth rock cutting under torsional impact. The results show that the brittle failure (volume breaking) is more prone to happen in rocks under torsional impact cutting rather than conventional cutting, thus forming massive debris; the rock-breaking specific work is significantly less and the time of rock unit from failure occurrence to total stiffness degradation is also less under torsional impact cutting than under conventional cutting; the torsional impact cutting nearly has no ROP rising effect in soft formations. The research results can provide an important basis for the torsional impact tool and drilling bit design as well as drilling parameter optimization.

Key words: torsional impact, rock cutting, ROP raising mechanism, rock-breaking specific work, finite element method

中图分类号:

TE242

祝效华, 刘伟吉. 单齿高频扭转冲击切削的破岩及提速机理[J]. 石油学报, 2017, 38(5): 578-586.

Zhu Xiaohua, Liu Weiji. The rock breaking and ROP rising mechanism for single-tooth high-frequency torsional impact cutting[J]. Acta Petrolei Sinica, 2017, 38(5): 578-586.

参考文献

[1] WARREN T M,OSTER J H. Torsional resonance of drill collars with PDC bits in hard rock[R].SPE 49204,1998.
[2] 王红波.基于硬岩钻进的胎体PDC取心钻头的研究[D].北京:中国地质大学,2010.
WANG Hongbo.Study on matrix PDC coring bit based on hard rock drilling[D].Beijing:China University of Geosciences,2010.
[3] 张光亚,马锋,梁英波,等.全球深层油气勘探领域及理论技术进展[J].石油学报,2015,36(9):1156-1166.
ZHANG Guangya,MA Feng,LIANG Yingbo,et al.Domain and theory-technology progress of global deep oil & gas exploration[J].Acta Petrolei Sinica,2015,36(9):1156-1166.
[4] 廖华林,管志川,史玉才,等.井下增压装置提高钻速机理与适用性[J].石油学报,2015,36(9):1141-1147.
LIAO Hualin,GUAN Zhichuan,SHI Yucai,et al.Mechanism and applicability of increasing drilling rate for downhole suppercharging device[J].Acta Petrolei Sinica, 2015,36(9):1141-1147.
[5] 贾承造,庞雄奇.深层油气地质理论研究进展与主要发展方向[J].石油学报,2015,36(12):1457-1469.
JIA Chengzao,PANG Xiongqi.Research processes and main development directions of deep hydrocarbon geological theories[J].Acta Petrolei Sinica,2015,36(12):1457-1469.
[6] DEEN C A,WEDEL R J,NAYAN A,et al.Application of a torsional impact hammer to improve drilling efficiency[R].SPE 147193,2011.
[7] CLAYTON R.Hammer tools and PDC bits provide stick-slip solution[J].Hart's E & P,2010,83(2):58.
[8] WARREN T M,SINOR A.Drag-bit performance modeling[J].SPE Drilling Engineering,1989,4(2):119-127.
[9] Karasawa H,Misawa S.Laboratory testing to design PDC bits for geothermal well drilling[J].Drilling technology ASME,PED,1992,40:135-141.
[10] LI Xiaohong,HOOD M,XIAN Xuefu.Wear and damage to PDC bits[R].SPE 26294,1993.
[11] SINOR L A,POWERS J R,WARREN T M.The effect of PDC cutter density,back rake,size,and speed on performance[R].SPE 39306,1998.
[12] HOOVER E R,MIDDLETON J N.Laboratory evaluation of PDC drill bits under high-speed and high-wear conditions[J].Journal of Petroleum Technology, 1981,33(12):2316-2321.
[13] KAITKAY P,LEI S T.Experimental study of rock cutting under external hydrostatic pressure[J].Journal of Materials Processing Technology,2005,159(2):206-213.
[14] BILGESU I,SUNAL O,TULU I B,et al.Modeling rock and drill cutter behavior:The 42nd US Rock Mechanics Symposium (USRMS),San Francisco,California,June 29-July 2,2008[C].San Francisco:American Rock Mechanics Association,2008.
[15] TEALE R.The concept of specific energy in rock drilling[J].International Journal of Rock Mechanics and Mining Sciences & Geomechanics Abstracts,1965,2(1):57-73.
[16] ZHOU Y,ZHANG W,GAMWO I K,et al.Mechanical specific energy versus depth of cut:46th US Rock Mechanics/Geomechanics Symposium,Chicago,Illinois,June 24-27,2012[C].Chicago:American Rock Mechanics Association,2012.
[17] PELFRENE G,SELLAMI H,GERBAUD L.Mitigating Stick-Slip in deep drilling based on optimization of PDC bit design[R].SPE 139839,2011.
[18] Nicodème P.Transition between ductile and brittle mode in rock cutting[R].Rapport de stage d'option scientifique:Ecole Polytechnique,1997.
[19] CHAPUT E J.Observations and analysis of hard rocks cutting failure mechanisms using PDC cutters[R].Technical Report.London:Imperial College of Science,Technology and Medicine,Elf-Aquitaine,1991.
[20] 邹德永,王家骏,于金平,等.定向钻井PDC钻头切削参数计算方法[J].石油钻采工艺,2014,36(5):5-9.
ZOU Deyong,WANG Jiajun,YU Jinping,et al.Computing method for cutting parameters of PDC bit in directional drilling[J].Oil Drilling & Production Technology,2014,36(5):5-9.
[21] 须志刚,蔡镜仑.PDC钻头切削齿受力试验的新方法[J].中国石油大学学报:自然科学版,1994(4):31-36.
XU Zhigang,CAI Jinglun.New approach to experimental studies of forces on PDC bit cutters[J].Journal of the University of Petroleum:Edition of Natural Science,1994(4):31-36.
[22] 杨迎新.PDC钻头切削力学研究[D].成都:西南石油大学,2003.
YANG Yingxin.Research on mechanics of PDC bit rock cutting process[D].Chengdu:Southwest Petroleum University,2003.
[23] 杨迎新,曾恒,马捷,等.PDC钻头内镶式二级齿新技术[J].石油学报,2008,29(4):612-614.
YANG Yingxin,ZENG Heng,MA Jie,et al.An innovative PDC bit design with fully embedded back-up cutters[J].Acta Petrolei Sinica,2008,29(4):612-614.
[24] 贾彦杰,蒋平,童华.基于Drucker-Prager准则的扩孔器单齿正交切削岩土三维力学模型[J].岩土力学, 2013,34(5):1429-1436.
JIA Yanjie,JIANG Ping,TONG Hua.3D mechanical modeling of soil orthogonal cutting under a single reamer cutter based on Drucker-Prager criterion[J].Rock and Soil Mechanics, 2013,34(5):1429-1436.
[25] 翟应虎.PDC钻头设计理论与设计方法的研究[D].青岛:中国石油大学(华东),1990.
ZHAI Yinghu.Research of PDC bit design theory and design method[D].Qingdao:China University of Petroleum (East China),1990.
[26] 李玮,闫铁,张志超,等.高频振动钻具冲击下岩石响应机理及破岩试验分析[J].石油钻探技术,2013,41(6):25-28.
LI Wei,YAN Tie,ZHANG Zhichao,et al.Rock response mechanism and rock breaking test analysis for impact of high frequency vibration drilling tool[J].Petroleum Drilling Techniques,2013,41(6):25-28.
[27] 李玮,何选蓬,闫铁,等.近钻头扭转冲击器破岩机理及应用[J].石油钻采工艺,2014,36(5):1-4.
LI Wei,HE Xuanpeng,YAN Tie,et al.Rock fragmentation mechanism and application of near-bit torsion impacter[J].Oil Drilling & Production Technology,2014,36(5):1-4.
[28] 李思琪,闫铁,李玮,等.PDC钻头扭转冲击破岩机理及试验分析[J].长江大学学报:自然科学版,2015(2):48-51.
LI Siqi,YAN Tie,LI Wei,et al.Torsional impact rock breaking mechanism of PDC bits and their experimental analysis[J].Journal of Yangtze University:Natural Science Edition,2015(2):48-51.
[29] 马清明,王瑞和.PDC切削齿破岩受力的试验研究[J].中国石油大学学报:自然科学版,2006,30(2):45-47.
MA Qingming,WANG Ruihe.Experimental study on force of PDC cutter breaking rock[J].Journal of China University of Petroleum:Edition of Natural Science,2006,30(2):45-47.
[30] 王家骏,邹德永,杨光,等.PDC切削齿与岩石相互作用模型[J].中国石油大学学报:自然科学版,2014,38(4):104-109.
WANG Jiajun,ZOU Deyong,YANG Guang,et al.Interaction model of PDC cutter and rock[J].Journal of China University of Petroleum:Edition of Natural Science,2014,38(4):104-109.
[31] 田家林,刘刚,杨琳,等.增强造斜易控性的新型PDC钻头工作特性[J].石油学报,2015,36(7):882-889.
TIAN Jialin,LIU Gang,YANG Lin,et al.Characteristic of new-style PDC bit with whipstocking controllability[J].Acta Petrolei Sinica,2015,36(7):882-889.
[32] 祝效华,汤历平,童华.高频扭转冲击钻进的减振与提速机理研究[J].振动与冲击,2012,31(20):75-78.
ZHU Xiaohua,TANG Liping,TONG Hua.Rock breaking mechanism of a high frequency torsional impact drilling[J].Journal of Vibration and Shock,2012,31(20):75-78.
[33] 祝效华,李海.PDC切削齿破岩效率数值模拟研究[J].应用基础与工程科学学报,2015(1):182-191.
ZHU Xiaohua,LI Hai.Numerical simulation on mechanical special energy of PDC cutter rock-cutting[J].Journal of Basic Science and Engineering,2015(1):182-191.
[34] ZHU Xiaohua,TANG Liping,TONG Hua.Effects of high-frequency torsional impacts on rock drilling[J].Rock Mechanics and Rock Engineering,2014,47(4):1345-1354.

单齿高频扭转冲击切削的破岩及提速机理

The rock breaking and ROP rising mechanism for single-tooth high-frequency torsional impact cutting

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	祝效华, 刘伟吉. 旋冲钻井技术的破岩及提速机理[J]. 石油学报, 2018, 39(2): 216-222.
[2]	张鹤, 狄勤丰, 覃光煦, 陈薇, 王文昌, 陈锋. 预弯底部钻具组合横向振动响应的快速求解[J]. 石油学报, 2017, 38(12): 1441-1447.
[3]	崔铭伟曹学文. 腐蚀缺陷对中高强度油气管道失效压力的影响[J]. 石油学报, 2012, 33(6): 1086-1092.
[4]	程远方沈海超赵益忠张建国夏元博. 天然气水合物藏开采物性变化的流固耦合研究[J]. 石油学报, 2010, 31(4): 607-611.
[5]	唐继平狄勤丰胡以宝王文昌梁红军杨成新. 铝合金钻杆的动态特性及磨损机理分析[J]. 石油学报, 2010, 31(4): 684-688.
[6]	任岚赵金洲胡永全罗伟. 压裂井生产动态模拟的天然差分法[J]. 石油学报, 2010, 31(3): 501-505.
[7]	姚军王子胜张允黄朝琴. 天然裂缝性油藏的离散裂缝网络数值模拟方法[J]. 石油学报, 2010, 31(2): 284-288.
[8]	庞东晓, 刘清友, 孟庆华, 王国荣. 三维弯曲井眼钻柱接触非线性问题求解方法[J]. 石油学报, 2009, 30(1): 121-124.
[9]	帅健, 张春娥, 陈福来. 非线性有限元法用于腐蚀管道失效压力预测[J]. 石油学报, 2008, 29(6): 933-937.
[10]	康志勤, 赵阳升, 杨栋. 利用原位电法加热技术开发油页岩的物理原理及数值分析[J]. 石油学报, 2008, 29(4): 592-595,600.
[11]	孙贺东, 韩永新, 肖香姣, 阳建平, 张峰. 裂缝性应力敏感气藏的数值试井分析[J]. 石油学报, 2008, 29(2): 270-273.
[12]	祝效华, 刘清友, 童华. 三维井眼全井钻柱系统动力学模型研究[J]. 石油学报, 2008, 29(2): 288-291,295.
[13]	刘合, 王素玲. 用有限元法预测抽油杆柱与油管柱偏磨点位置[J]. 石油学报, 2008, 29(1): 149-152.
[14]	彭烨, 沈忠厚, 樊胜华. 基于开挖方法的井底应力场有限元模型[J]. 石油学报, 2006, 27(6): 133-136,140.
[15]	李启堂, 王立影, 何东升, 唐洪明. 基于集肤效应的空心抽油杆电热系统的数值计算[J]. 石油学报, 2005, 26(3): 110-113.