海洋钻机补偿绞车能耗计算与实验测试

doi:10.7623/syxb201505012

石油学报 ›› 2015, Vol. 36 ›› Issue (5): 620-625.DOI: 10.7623/syxb201505012

海洋钻机补偿绞车能耗计算与实验测试

张彦廷¹, 黄鲁蒙¹, 孟德超¹, 刘振东¹, 梁会高², 许益民², 任克忍³, 南树岐³, 冯烨³

1. 中国石油大学机电工程学院山东青岛 266555;
2. 山东科瑞机械制造有限公司山东东营 257067;
3. 中国石油宝鸡石油机械有限责任公司陕西宝鸡 721002

收稿日期:2014-10-27 修回日期:2015-03-23 出版日期:2015-05-25 发布日期:2015-06-10
通讯作者: 黄鲁蒙,男,1986年11月生,2009年获中国石油大学(华东)机械设计制造及自动化专业学士学位,现为中国石油大学(华东)机电工程学院博士研究生,主要从事流体传动与控制工程、浮式钻井升沉补偿系统的研究。Email:yanjiushenghuang@163.com
作者简介:张彦廷,男,1968年8月生,1991年获石油大学(华东)矿场设备与机械专业学士学位,2006年获浙江大学机械电子工程专业博士学位,现为中国石油大学(华东)教授、博士生导师,主要从事流体传动及控制工程、海洋石油装备的教学与科研工作。Email:ytzhang68@163.com
基金资助:
山东省自主创新专项"ZJ90/5850DB海洋钻井装备"(2012CX80101)、工业和信息化部海洋工程装备科研项目"浮式钻井补偿系统研制"(联装 [2014]504号)和中国石油大学(华东)研究生创新工程项目(CX2013055)资助。

Energy consumption calculation and experimental test for heave compensation drawworks of offshore rig

Zhang Yanting¹, Huang Lumeng¹, Meng Dechao¹, Liu Zhendong¹, Liang Huigao², Xu Yimin², Ren Keren³, Nan Shuqi³, Feng Ye³

1. College of Mechanical and Electronic Engineering, China University of Petroleum, Shandong Qingdao 266555, China;
2. Shandong Kerui Machine Manufacture Company Limited, Shandong Dongying 257067, China;
3. CNPC Baoji Oilfield Machinery Company Limited, Shaanxi Baoji 721002, China

Received:2014-10-27 Revised:2015-03-23 Online:2015-05-25 Published:2015-06-10

摘要/Abstract

摘要：

为了优化半主动式补偿绞车的结构、验证该系统的节能及补偿效果,对万米钻井补偿绞车的功率及能耗进行了计算与数值仿真。结果表明:主动式补偿绞车主要克服钻柱负载与传动效率损失;半主动式补偿绞车主要克服传动效率损失、传动系统惯性与被动液压马达扭矩波动。综合考虑能耗、钢丝绳寿命、强度等因素,优化了半主动式补偿绞车的电-液驱动方案与关键结构参数,该系统相对于主动式补偿绞车的节能效果明显。研制了一套载荷2.3 t的补偿绞车原理样机,实验结果表明:绞车补偿的控制效果良好,峰值功率、能耗的变化规律与理论分析基本一致;随补偿幅值的增大,半主动补偿相对于主动补偿节能46.5 % ~26.7 % ;补偿载荷越大、传动惯性越小、传动效率越高,节能效果越明显。

关键词: 海洋钻机, 绞车, 升沉补偿, 能耗, 样机

Abstract:

In order to optimize the structure of semi-active compensation winch, as well as verify the energy saving and compensation effect of this system, calculation and numerical simulation were carried out on the power and energy consumption of myriameter drilling compensation winch. The results indicate that the active compensation winch mainly overcome drill string load and the loss of transmission efficiency; the semi-active compensation winch mainly overcome the loss of transmission efficiency, the inertia of transmission system and torque fluctuation of passive hydraulic motor. Based on comprehensive consideration on energy consumption, the service life and strength of rope and other factors, the electro-hydraulic driving scheme and some structural parameters of semi-active compensation winch were optimized, and this system has more significant energy-saving effect compared with active compensation winch. Meanwhile, the principle prototype of compensation winch with 2.3 t load was developed, and the experimental results indicate that the compensation winch shows good control effects, and the variation laws of peak power and energy consumption are basically consistent with theoretical analysis. With the increase of compensation amplitude, the semi-active compensation winch saved energy by 46.5 % -26.7 % over the active compensation winch. The larger the compensation load is, the smaller the inertia of transmission system will be, the higher the transmission efficiency will be, and the more significant the energy saving effect will be.

Key words: offshore rig, drawworks, heave compensation, energy consumption, prototype

中图分类号:

TE52

张彦廷, 黄鲁蒙, 孟德超, 刘振东, 梁会高, 许益民, 任克忍, 南树岐, 冯烨. 海洋钻机补偿绞车能耗计算与实验测试[J]. 石油学报, 2015, 36(5): 620-625.

Zhang Yanting, Huang Lumeng, Meng Dechao, Liu Zhendong, Liang Huigao, Xu Yimin, Ren Keren, Nan Shuqi, Feng Ye. Energy consumption calculation and experimental test for heave compensation drawworks of offshore rig[J]. Acta Petrolei Sinica, 2015, 36(5): 620-625.

参考文献

[1] 张抗.依靠自主设备开发深海油气[J].石油学报, 2013, 34(4):802-808.
Zhang Kang.Developing oil and gas from deep waters with the self-manufactured equipment[J].Acta Petrolei Sinica, 2013, 34(4):802-808.
[2] LaFave, Craig Smith, Dudley.Drilling rigs Stand up to the power of the ocean[J].Hydraulics & Pneumatics, 2004, 57(6):26-29.
[3] Sarker G, Myers G, Williams T, et al.Comparison of heave motion compensation systems on scientific ocean drilling ship and their effects on wireline logging data[R].OTC 17916, 2006.
[4] AkerSolutions.Wirth HCGH 6000 heave compensated drawworks[EB/OL].http://www.akersolutions.com/ Documents/Drilling % 20Technologies/Wirth % 20products/Wirth % 20HCGH % 206000.pdf.
[5] National Oilwell Varco.Drawworks catalog[EB/OL].[2015-02-11].http://www.nov.com/Segments/ Rig_Systems/Offshore/Hoisting/Drawworks/AHD_Drawworks/AHD_Drawworks.aspx.
[6] Abouamin W, Lansdell G, Haga K.Risk-based total system review of integrated active heave hoisting system[R].OTC 15341, 2003.
[7] Nam B W, Hong S Y, Kim Y S.Effects of passive and active heave compensators on deepwater lifting operation[J].International Journal of Offshore and Polar Engineering, 2013, 23(1):33-37.
[8] 赵建亭.深水钻井船钻井系统设计研究[J].船舶与海洋工程, 2014(1):1-10.
Zhao Jianting.Design and research on drilling system of deepwater drill ships[J].Naval Architecture and Ocean Engineering, 2014(1):1-10.
[9] CAMERON.Drawworks catalog[EB/OL].[2015-02-11].http://www.c-a-m.com/products-and-services/drilling/ drilling-equipment/drawworks.
[10] 黄鲁蒙, 张彦廷, 刘美英, 等.海洋浮式钻井平台绞车升沉补偿系统设计[J].石油学报, 2013, 34(3):569-573.
Huang Lumeng, Zhang Yanting, Liu Meiying, et al.Design for a drawworks heave compensation system of floating drilling platform[J].Acta Petrolei Sinica, 2013, 34(3):569-573.
[11] Huang Lumeng, Zhang Yanting, Zhang Lei, et al.Semi-active drilling drawworks heave compensation system[J]. Petroleum Exploration and Development, 2013, 40(5):665-670.
[12] 张彦廷, 黄鲁蒙, 刘美英, 等.海洋浮式钻井平台绞车升沉补偿装置:中国, 2012101834425[P].2012-09-26.
Zhang Yanting, Huang Lumeng, Liu Meiying, et al.Drawworks heave compensation device of offshore floating drilling platform:China, 2012101834425[P].2012-09-26.
[13] Fivelstad O, Verhoef R, Ogg J, et al.Dual active heave drilling drawworks:from concept to operational life[R].SPE 168019, 2014.
[14] Kyllingstad A.Dual drawworks provide operational redundancy and reduce cut and slip costs[R].SPE/IADC 79826, 2003.
[15] 陈如恒, 沈家骏.钻井机械的设计计算[M].北京:石油工业出版社, 1995:2-248.
Chen Ruheng, Shen Jiajun Design and calculation of drilling machine[M].Beijing:Petroleum Industry Press, 1995:2-248.
[16] 姚爱华, 贾秉彦, 侯文辉, 等.6000 hp石油钻井绞车技术分析[J].石油机械, 2009, 37(1):58-61.
Yao Aihua, Jia Bingyan, Hou Wenhui, et al.Technical analysis of oil drilling drawworks of 6000hp[J].China Petroleum Machinery, 2009, 37(1):58-61.
[17] 刘庆, 齐明侠, 李夯.钻机起升系统动态特性仿真模型初步研究[J].石油矿场机械, 2008, 37(2):62-65.
Liu Qing, Qi Mingxia, Li Hang.Preliminary study on simulation model of oil drilling rig hoisting system with dynamic characteristics[J].Oil Field Equipment, 2008, 37(2):62-65.
[18] 姜浩, 刘衍聪, 张彦廷, 等.浮式钻井平台主动式钻柱升沉补偿装置设计[J].石油学报, 2012, 33(3):483-484.
Jiang Hao, Liu Yancong, Zhang Yanting, et al.Design for an active drill-string heave compensation system of the floating drilling Platform[J].Acta Petrolei Sinica, 2012, 33(3):483-484.
[19] 雷松, 岳前进, 张文首, 等.基于半物理仿真的新型浮式平台垂荡性能[J].石油学报, 2012, 33(2):315-318.
Lei Song, Yue Qianjin, Zhang Wenshou, et al.Heave motion analysis of a new-style floater based on semi-physical simulation[J].Acta Petrolei Sinica, 2012, 33(2):315-318.
[20] Küchler S, Mahl T, Neupert J, et al.Active control for an offshore crane using prediction of the vessel's motion[J].IEEE/ASME Transactions on Mechatronics, 2011, 16(2):297-309.
[21] Oliveira S, Ribeiro J F F, Seok S C.A comparative study of similarity measures for manufacturing cell formation[J].Journal of Manufacturing Systems, 2008, 27(1):19-25.
[22] 王才志, 李宁, 刘英明.组件开发技术在大型测井软件平台研制中的应用[J].石油学报, 2014, 35(2):402-406.
Wang Caizhi, Li Ning, Liu Yingming.Application of component development technology in large-scale well logging software platform-CIFLog[J].Acta Petrolei Sinica, 2014, 35(2):402-406.

海洋钻机补偿绞车能耗计算与实验测试

Energy consumption calculation and experimental test for heave compensation drawworks of offshore rig

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 9

编辑推荐

Metrics

本文评价

[1]	黄鲁蒙, 张彦廷, 孙选建, 姜浩, 郭晓虎, 张伟. 海洋浮式钻井液压绞车升沉补偿系统设计[J]. 石油学报, 2017, 38(9): 1091-1098.
[2]	檀朝东, 项勇, 赵昕铭, 王辉萍, 高丽洁. 基于大数据的油气集输系统生产能耗时序预测模型[J]. 石油学报, 2016, 37(S2): 158-164.
[3]	黄鲁蒙, 张彦廷, 刘美英, 齐明侠. 海洋浮式钻井平台绞车升沉补偿系统设计[J]. 石油学报, 2013, 34(3): 569-573.
[4]	姜　浩　刘衍聪　张彦廷　刘振东　白　鹿. 浮式钻井平台主动式钻柱升沉补偿装置设计[J]. 石油学报, 2012, 33(3): 483-486.
[5]	董世民张喜顺吴长杰郭吉民. 抽油机井区块整体节能参数仿真优化方法[J]. 石油学报, 2010, 31(3): 475-479.
[6]	汪志明, 薛亮. 射流式井底增压器水力参数理论模型研究[J]. 石油学报, 2008, 29(2): 308-312.
[7]	董振刚, 张铭钧, 张雄, 庞向东. 潜油电泵合理选配工艺研究[J]. 石油学报, 2008, 29(1): 128-131.
[8]	姜士湖, 杨秀娟, 闫相祯, 李柏栋. 一种新型平衡式游梁抽油机的仿真分析[J]. 石油学报, 2005, 26(1): 117-120.
[9]	肖文生, 袁清鸿, 周先军, 孙峻岭, 康玉晶, 钟毅芳. 顶部驱动钻机虚拟样机技术研究[J]. 石油学报, 2004, 25(1): 79-83.